Plastic and Nonwoven Cap Making Machine

Product Overview

This machine is a fully automatic disposable cap manufacturing machine designed for producing both:

Nonwoven bouffant caps

PE plastic shower caps

It integrates feeding, folding, welding, forming, cutting, and output in one continuous automated process.

The machine is widely used in:

Medical industry

Food processing industry

Cleanroom environments

Dust-free workplaces

⚙️ Main Features

Fully automatic production from raw material to finished cap
Compatible with nonwoven fabric and PE plastic film
Ultrasonic welding technology for strong sealing
Frequency conversion speed adjustment
PLC control system (easy operation)
Adjustable cap size (different molds available)
One operator can manage the machine
Stable performance with low failure rate
Low noise and compact structure

🧾 Production Process

The machine completes the entire workflow automatically:

Material feeding → Folding → Welding → Forming → Cutting → Finished product output

📏 Technical Parameters (Typical Specification)

Production speed: 90–150 pcs/min (up to 200 pcs/min depending on model)
Raw material:
- Nonwoven PP spunbond (≈8–20 gsm)
- PE plastic film (≈0.01–0.02 mm)
Cap size: adjustable (commonly 18–24 inch)
Power: approx. 4–6 kW
Voltage: 220V / 380V (varies by configuration)
Machine size: approx. 3500–3900 mm length
Control system: PLC + frequency inverter

🚀 Key Advantages

Dual-use machine (nonwoven + plastic caps)
High automation reduces labor cost
Ultrasonic sealing ensures clean and strong bonding
Flexible size adjustment
Suitable for mass production
Stable long-term industrial operation

🧾 Applications

Disposable bouffant caps
Surgical caps
Dust-proof caps
Food industry hygiene caps
Industrial protective head covers

📌 Summary

This machine is a multi-functional automatic cap production line capable of manufacturing both nonwoven and plastic disposable caps, featuring ultrasonic welding technology, PLC control, and high-speed automated production.