Plastic and Nonwoven Cap Making Machine

Product Overview

This machine is a fully automatic disposable cap manufacturing machine designed for producing both:

Nonwoven bouffant caps

PE plastic shower caps

It integrates feeding, folding, welding, forming, cutting, and output in one continuous automated process.

The machine is widely used in:

Medical industry

Food processing industry

Cleanroom environments

Dust-free workplaces

⚙️ Main Features

• Fully automatic production from raw material to finished cap

• Compatible with nonwoven fabric and PE plastic film

• Ultrasonic welding technology for strong sealing

• Frequency conversion speed adjustment

• PLC control system (easy operation)

• Adjustable cap size (different molds available)

• One operator can manage the machine

• Stable performance with low failure rate

• Low noise and compact structure

🧾 Production Process

The machine completes the entire workflow automatically:

Material feeding → Folding → Welding → Forming → Cutting → Finished product output

📏 Technical Parameters (Typical Specification)

• Production speed: 90–150 pcs/min (up to 200 pcs/min depending on model)

• Raw material:

  • Nonwoven PP spunbond (≈8–20 gsm)

  • PE plastic film (≈0.01–0.02 mm)

• Cap size: adjustable (commonly 18–24 inch)

• Power: approx. 4–6 kW

• Voltage: 220V / 380V (varies by configuration)

• Machine size: approx. 3500–3900 mm length

• Control system: PLC + frequency inverter

🚀 Key Advantages

• Dual-use machine (nonwoven + plastic caps)

• High automation reduces labor cost

• Ultrasonic sealing ensures clean and strong bonding

• Flexible size adjustment

• Suitable for mass production

• Stable long-term industrial operation

🧾 Applications

• Disposable bouffant caps

• Surgical caps

• Dust-proof caps

• Food industry hygiene caps

• Industrial protective head covers

📌 Summary

This machine is a multi-functional automatic cap production line capable of manufacturing both nonwoven and plastic disposable caps, featuring ultrasonic welding technology, PLC control, and high-speed automated production.